Step 1: The Parts.. Use two small brads in waste areas to hold the veneer in place, and glue it to the peghead. saw board to support the work. Let the first be a little heavier than the 5th. Start by drafting a pattern for top and side views of the instrument, and mark out the extension of the neck through the rim by drawing lines parallel to the centerline starting where the neck intersects the rim. Then add the tension ring and head. In addition to these instructions, you should also purchase Don MacRostie's Mastertone banjo blueprint and Roger Siminoff's book, Constructing a 5-String Banjo.Both are available from Stewart MacDonald. Use a Dremel tool with a router base and a 1/16-in.-dia. You're probably no more surprised than I was! Why should you let the dream be limited to the confines of somebody else's idea of how your instrument should look? Finally, apply a regular-strength mix of the darker color around the perimeter and blend. Already a Member but Use a single-edge razor to scrape the dye from the bindings. Carefully draw your inlay designs on paper and glue them onto the pearl blanks. Go to a dealer, and for the 1st and 5th ask for E strings. After threading the bolts into the end of the neck, temporarily join the neck to the rum with the rim rods. With that done, I drilled evenly spaced 5/16"-diameter holes around the outside of the head, and glued identical lengths of dowel into each of the bores. Have plenty of clean rags on-hand. Canadian subscriptions: 1 year (includes postage & GST). You can buy all of the parts and tools through mail-order distributors - including resonator, pot assembly, slotted finger-board and machined neck blank. Trace the peghead outline on the veneer. Mask the fingerboard and apply a coat of aerosol spray lacquer sanding sealer. About: The official instructable for Popular Mechanics magazine, reporting on the DIY world since 1902. Then, apply multiple coats of gloss spray lacquer. Tap short locating pins cut from brads into the neck's flat surface, one at each end of the neck. Then, add the remaining hooks and slowly increase tension on the head. While the music is uniquely ours, though, most… To color the resonator back, use a cloth to wipe on a thinned coat of the lighter color. I've always wanted to make a banjo. Bevel one end of the ebony peghead veneer so that it will be square with the flat neck surface. And every one of them has brought me (and, I like to think, some of the folks around me) pleasure. Cowhide is stretched over the hoop and laced in place with leather things. The shortest string on a banjo is the 5th. Once I arrived home in California, I set to work—buoyed by my overseas experience—to build a crude but serviceable musicmaker of my own. Step 2: Preparing the Neck.. Don't align the centerline of the board with the truss-rod slot, but adjust it so it's aligned with the neck centerline from the heel to the fifth fret. Looking closer, I noted that the violin had only one friction tuning peg and a single string that cleared the neck by a good half-inch on its way over the bridge to a wire hook on the can's edge. Expect one. And that's all there was to building my own tunemaker. It almost approaches the “let's cut down a tree, smelt some bronze and build a banjo” level of construction. an Open Back Banjo. Mix a small amount of ebony powder with ordinary wood glue. Glad I discovered your Instructables. Hold the neck in a jig to keep the fingerboard plane parallel to the bandsaw table while supporting the back of the peghead. The one in the photographs uses 3⁄4 inch (1.9 cm) scrap plywood, 1⁄8... 2. (Consult the drawing and Supplies List for the proper identification of all terms.) account? You can find more great projects at Popular Mechanics DIY Central. At the heel, glue a filler strip in the slot between the end of the rod and the end of the neck. I constructed the "fretless fretboard" itself out of a planed-down Louisville Slugger brand baseball bat (Later versions started out as pickaxe handles). Figure out the basic materials you will need. Place the rim into the resonator and lay out the notch in the resonator for th neck heel. I've made a few other funky banjos since that first successful experiment: Some have frets set into the neck, others are the five-string style, and one of my favorites follows the pattern of construction detailed above but has a head which is actually a bottomless clay bowl that I threw on my potter's wheel. Screw the resonator brackets to the rum under the flange. don't have an online After the inlays, we installed side dot markers in the fingerboard binding. Home Made 5 String Banjo, Low Budget Built From Parts and Some Scrap. The tuning pegs are inserted into holes in the upper end of the handle. My eyes were opened, though, during a trip that took me to the streets of Bombay, India. Allow the pins to protrude about 1/16 in. I bought a bridge and some strings and began making music! You may also use the Bill Me option and pay $17.95 for 6 issues. Cut the notch, refine the shape with files and test fit the resonator. After inspecting the instrument of a street musician in India the author was inspired to assemble a homemade banjo. Whether it's jazz, rock, blues, or folk, we Americans love our music. E-Book, Natural Cold Storage: Fresh Food in Winter, Keeping Crops Cool During Hot Weather: 13 Ways to Beat the Heat, Subscribe Today - Pay Now & Save 64% Off the Cover Price. Repeat the process until the lacquer is finished, following the manufacturer's instructions for drying times between coats and sanding. Then, spread the mix in a recess and press the inlay in place so the glue squeezes out. The neck is maple and the body is heart poplar which looks very similar to walnut. One shaped by African slaves, adopted and refined by Civil War entertainers, accepted into the parlors of urban society and finally reborn in the hands of innovative instrumentalists and folk music interpreters - the five-string banjo. Use a nut driver to install the tuning pegs in the head. Position the neck over the fingerboard so the gap between the peghead veneer and the end of the board equals the thickness of the nut. While there, I encountered a toy vendor who was selling paper dragons, one of which dangled from a string fastened to the end of a makeshift fiddle. Then, bore the tuning peg holes. below the binding. To secure the inlay pieces, first sand ebony to create a powder. Of course, my story may not tell you all you need to know to put together a jury-rigged banjo of your own (after all, perhaps a banjo isn't even what you have in mind). 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